PRESS MACHINES

AR FILTRAZIONI | PRESS MACHINES

The filtration solution for all pollutants deriving from press machines

Press machine is used for applying continuously and progressively pressure to a metal surface in order to shear or deform the material placed in the mold.

The very high heat generated during this metal processing, produces fumes and aerosols.
AR Filtrazioni has the solution for  filtration and purification of  oil mists produced.

The mist collector for hot/cold presses/printers

Press machine is used for applying continuously and progressively pressure to a metal surface in order to shear or deform the material placed in the mold.

How are oil mists and fumes created during hot stamping, cold stamping or shearing?

Cold forging

Cold forging is used for small objects and large production batches, for example screws and bolts, solid or perforated or semi-perforated rivets  and special parts.
Specific presses compress the material, usually in the form of a “pad” at room temperature until the desired shape, by a negative shape mold of the piece. The dimensional accuracy of the object obtained is high and usually does not require additional processing and finishes.

AR Filtrazioni - Filtrazione olii da stampaggio a freddo

During the pad deformation phase, the material overheats strongly; the residual protective grease/spray  and coolant  remaining on the surface of the workpiece throughout the production chain evaporate. 

At this stage,  the use of an AR Filtrazioni oil mist cleaner is essential.

Hot stamping

Hot stamping is used for small and medium-sized objects and medium and large production batches, for example mechanical structural components.
After preheating the material is pressed, forging it in a mold to the desired shape, having  the negative shape of the piece. Because of the limited dimensional accuracy, usually it is necessary to intervene with mechanical processes and additional finishes.

AR Filtrazioni - Filtrazione olii da stampaggio a caldo

In both phases, fumes and aerosols are created due to the evaporation of all the substances of the protective grease/spray residues and coolant oils remaining on the surface of the workpiece throughout the production chain.

At this stage the use of an AR Filtrazioni mist collector is essential.

Shearing

Shearing is used to produce sheet metal products or metal strips by a mold. The product obtained is usually characterized by maintaining the thickness of the metal throughout its development.
It is made at room temperature, in machines using  abundant spry coolant  to facilitate cutting. It allows very high precision and production batches of any size. The products obtained can vary from the small size of a washer to the bonnet of a car.

AR Filtrazioni Filtrazione nebbie oleose | PRESS MACHINES

Simplifying  we can say that these processes exploit the ductility of metals to allow deformation. During this type of mechanical processing volatile pollutants are created in three phases:

1) The use of spray coolants on the piece surfaces   before or during the metal working;

2) The use of detaching substances on the molds/pieces to facilitate processing;

3) During deformation, the molecular structure is put under stress  changing its shape. the material heats up, bringing the pieces to very high temperatures and producing industrial fumes and aerosols  from evaporation/combustion of protective grease/spray residues and from residual coolant  on the surface of the piece worked during the whole production chain.

The problem of oil mists-dusts-fumes if not held in mechanical workshops.

The volatility of polluting particles such as industrial fumes, oily mists and aerosols, whether solid or liquid, entails and creates various problems for metalworking companies, operators and machine tools.

First of all, they negatively affect the health of the air and the health and hygiene conditions of the operators, in particular at the respiratory level, since the particles smaller than 0.3 microns can reach the pulmonary alveoli, compromising the respiratory tract.
Not only that, in contact with the epidermis, they create skin irritations, dermatitis and redness.

From the standpoint of production, micro-dust and oil mists pollution in the workshop considerably reduces the productivity and in particular the efficiency of the machine tools, since the stratification of pollutants invalidates the precision and tolerance of the measuring instruments, with the onerous consequence of having to increase maintenance on the most delicate components.

Dusts, oil mists and aerosols not filtered and purified, make the floor slippery, dirty the surfaces of the machine tools and the walls of the shed, on which they settle.

Without forgetting any possible fines deriving from current regulations, which impose a concentration limit for oil mists in the workplace.

Italian TLV limit 5 mg / m3
more restrictive ACGIH limit 0.5 mg / m3

THE AIR CLEANER FOR YOUR NEEDS

CHOOSE YOUR RIGHT SOLUTION

Select by type of pollutant, work, machinery. The suitable mist collector can depend on the kind of processing.
Select by

MACHINERY

Choose the processing type and consequently the desired machine. You can choose the ideal filtration unit for your machine.

Learn how to reduce oil consumption, save on conditioning and reduce CO2 emissions.
Fill out the form and our calculation system will immediately quantify the savings you can get and send you the results by email.

CALCULATE YOUR POTENTIAL SAVINGS
  • Mükemmel ürünler, üst düzey uzmanlık! Müşterilerinin ihtiyaçlarını tam olarak analiz edip, gerekli desteği veriyorlar. Daima profesyonel ve dostça bir yaklaşımla, çözüm odaklı iletişim kuruyorlar. Sürekli bilgi ve görüş alışverişimiz var. Kalite, profesyonellik ve deneyim arıyorsanız daha fazla aramanıza gerek yok. Tedarikçileri olmaktan çok çok memnunum.

    Gülşah Özünder
    7/18/2020

    3 Anni con AR Filtrazioni e mai avuto problemi, ottimo servizio e eccellenti prodotti.

    Luca Merisio
    7/18/2020
  • Ditta seria,organizzata, ottima assistenza.. utilizziamo da tre anni i loro prodotti e non cambieremo ! Consigliamo

    elena testa
    6/18/2020

    Ottimi prodotti di qualità da consigliare ineccepibili

    angelo ferrari
    6/18/2020
  • Professionali e affidabili, da quando li ho incontrati non ho motivo di affidarmi ad altri. Consigliatissimi

    riccardo rinaldi
    6/18/2020

    Competenti, professionali, puntuali. Consigliati.

    Federico Lupini
    6/18/2020
  • Qualidade ao melhor preço.

    Carla Lopes
    6/18/2020

    Conoscevo AR Filtrazioni, prima ancora che diventassero miei clienti, come fornitori d'eccellenza. Ottimi prodotti, altissima specializzazione e preparazione, sempre con un occhio attento alle esigenze della clientela, con la quale instaurano un rapporto professionale e amichevole ai massimi livelli. Da fornitore non posso fare altro che confermare tutto quello che già sapevo non solo, abbiamo un costante scambio di informazioni e opinioni. Se cercate qualità, professionalità ed esperienza avete trovato le giuste skills.

    Giacomo Barca
    6/18/2020
  • Spolupráce se společností AR Filtrazioni je velice dobrá.

    Libor Hromádka
    6/18/2020

    Excellent company, professional approach to customers, price / quality

    Anton Zavatski
    6/18/2020
  • Perfect products, highly evaluated by customers! Very good communication with all from AR Filtrazioni - responsive and willing people! I highly recommend to get in touch with AR Filtrazioni and ask for offer 👍

    Jitka Hromádková
    6/18/2020

    Good cooperation, good working products, we are very satisfied.

    Jaroslav Hospodka
    6/18/2020
  • Conoscevo AR Filtrazioni, prima ancora che diventassero miei clienti, come fornitori d'eccellenza. Ottimi prodotti, altissima specializzazione e preparazione, sempre con un occhio attento alle esigenze della clientela, con la quale instaurano un rapporto professionale e amichevole ai massimi livelli. Da fornitore non posso fare altro che confermare tutto quello che già sapevo non solo, abbiamo un costante scambio di informazioni e opinioni. Se cercate qualità, professionalità ed esperienza avete trovato le giuste skills.

    Giacomo Barca
    6/15/2020

    Excellent company, professional approach to customers, price / quality

    Anton Zavatski
    6/12/2020
  • Perfect products, highly evaluated by customers! Very good communication with all from AR Filtrazioni - responsive and willing people! I highly recommend to get in touch with AR Filtrazioni and ask for offer 👍

    Jitka Hromádková
    6/12/2020

    Good cooperation, good working products, we are very satisfied.

    Jaroslav Hospodka
    6/12/2020
  • Provato la concorrenza, evitate di spendere soldi. Andate direttamente da AR Filtrazioni.

    Andrea Gasparini
    5/18/2020

    Consigliato

    Carmela G
    1/18/2020
  • IL PRODUTTORE ITALIANO DI DEPURATORI DI NEBBIE OLEOSE FUMI E POLVERI PER MACCHINE UTENSILI

    Leonardo
    8/18/2018

    Consolidata realtà e con un ottimo potenziale.In azienda abbiamo alcuni loro depuratori e vanno sicuramente meglio di altre marche più blasonate.Per capire appieno la mission e lo spirito della società vi consiglio di fermarvi al loro stand, nelle fiere di settore. Non ne rimarrete delusi.P.s. un saluto alla bella hostess

    ciao cato
    8/18/2018

Find out how to test your first AR Filtrazioni air cleaner!

* All fields on the form are required.